Simulations

This project focuses on designing, modelling, and manufacturing a disc brake rotor using a structured engineering workflow that integrates CAD, CAM, and CNC machining. The work began with detailed research on brake rotor applications, material selection, and existing design standards, followed by developing a precise 3D model using SolidWorks. Each feature of the rotor—such as holes, slots, and profiles—was carefully created using commands like extrude, cut, and circular pattern to ensure dimensional accuracy. After modelling, the part was transferred into Fusion 360 for CAM operations, where toolpaths for face milling, drilling, and profile milling were generated and simulated to verify machining feasibility. CNC parameters such as spindle speed, feed rate, and machining time were calculated for each operation, ensuring optimized and efficient manufacturing. Overall, this project demonstrates a complete end-to-end workflow from conceptual design to virtual manufacturing, reinforcing practical understanding of modern machining and manufacturing processes.